Jaguar XJ6 / XJRX300 · 1995-1997 · AJ16 3.2 and 4.0 six-cylinder, XJR supercharged; Sovereign, Vanden Plas and Daimler six
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Jaguar XJ6 (X300) Oil Leak

On the X300 six the usual leaks are cheap seals, not the head gasket: the four O-rings under the oil filter housing, the camshaft sensor O-ring and the cam cover. Clean the engine, run it and find where the oil first appears before paying for anything big.

10likely causes

How bad is it · Safe to drive

Usually fine to drive while you keep the level up

Most of these are weeps. After a sudden puddle, check the dipstick before you start it, and keep oil off the exhaust and the steering rack boots.

Jagaux Doctor · typical causes and checks — not a diagnosis of any one car jagaux.com/doctor/cases/xj-x300/oil-leak/

Get a diagnosis for your XJ6 / XJR

This page covers the usual causes. The Doctor works on your car: describe what it does and what has already been replaced, and it narrows these down to your symptoms, model year and fuse layout — which check to do first, and what not to buy yet.

This page lists the usual causes — it is not a diagnosis of your car.

Which one applies to yours depends on your symptoms, your model year and what has already been done to it.

01

Likely causes, most common first

Read the check cost before the odds: a free check that rules a cause out beats a likely guess that costs money.

1

Hard O-rings under the oil filter housing

Below the filter head sits a half-donut block where an oil cooler used to fit. Its four small O-rings bake hard with age and stop sealing.

How to tell

Oil on the left of the engine around and behind the filter, running down the foot of the dipstick tube onto the sump. It can go from a spot on the floor to a sudden puddle.

How to check

Wipe the area dry, run it and look at the joint under the filter head. While you are there, look at the short rubber hose at the bottom of the dipstick tube.

The fix

Fit four new 3 x 19 mm O-rings in hot-oil grade, nitrile or Viton (KSH119530), at the next oil change; or take out the adaptor sandwich and use one gasket with four shorter bolts. Taking the road wheel off gives room.

likely four O-rings
2

The camshaft sensor O-ring

The cam position sensor sits where the distributor used to be and seals on one O-ring. When it goes hard the leak looks just like the famous head gasket weep.

How to tell

A fresh oil track starting at the joint between the sensor and the block, front right of the engine, below the top tensioner.

How to check

Clean it, drive a few hundred miles and see where the oil starts. Above the tensioner it isn't the head gasket; below it, look at this O-ring first.

The fix

New O-ring 513682J. Turn the crank to TDC (33 mm socket), line the round mark up in the middle of the sight glass and mark the flange before undoing the 8 mm bolt. Turn the sensor clockwise as it comes out; refit on the half-moon mark about 20 degrees back so it settles centred.

likely an O-ring
3

The upper chain tensioner housing

The housing is held by two screws of different length. The long one in the wrong hole bottoms out before the gasket is clamped, and overtightening bows the oval housing.

How to tell

Seepage around the top tensioner on the right of the head, often a few months after the tensioner was changed.

How to check

See which screw went where. The longer one goes on the left, the shorter one lower on the right.

The fix

Swap the screws round, or use the shorter bolt from the service bulletin, or take about 1/8 inch off the long one. Torque quoted for housing to block is 21.5-28.5 Nm.

plausible a gasket
4

A sump bolt, the drain plug or a cracked sump

The sump has no gasket, only a bead of sealant, so it rarely leaks unless a bolt weeps or the pan is cracked. One bolt above the crossmember is the usual spot.

How to tell

Drips onto the front crossmember with the engine running, sides and front of the engine dry. A drain plug with odd-looking repairs round it tells its own story.

How to check

Clean the sump and crossmember, run the engine and feel along the bolt heads. Old oil can fool you, so wash it and look again after a short drive.

The fix

Take the weeping bolt out and refit it with a thin aluminium washer, or with the bolt shank coated in a Hylomar-type sealant, not threadlocker and not the vinegar-smelling kind. A stripped drain plug hole can be retapped and sealed with epoxy; a sump cracked by debris needs replacing, front crossmember off and the engine supported.

plausible sealant, up to a sump
5

The cam cover gasket and plug-well seals

The six has few hold-down screws, so the cover is very sensitive to torque. Overtightening is what makes a new gasket leak, and the rear half-moons are the hardest part to seal.

How to tell

Oil on the exhaust heat shield, at the back of the head running down the bell housing, or pooled in the spark plug wells, which can cause a misfire.

How to check

Run a finger along the lower edge of the cover and look into the plug wells. If the gasket is fairly new, loosen every screw and re-torque in sequence before buying anything.

Worth checking

Re-torque to the low figure, about 5 Nm, in the bulletin order. If it is old, a genuine gasket with all six plug-well seals and the bolt seals, the half-moons cleaned, dry and given a little black silicone. A light sweat is tolerable on the six, which has few hold-down bolts.

likely a gasket set
6

The front crankshaft seal and cover plates

The front seal wears with age, and its runner wears with it. A seal not renewed while the timing cover was off is a common way to get this leak.

How to tell

Clean oil on the front pulley, puddles under the front and frequent top-ups. Oil from the tensioner or cam cover can also run down to the pulley.

How to check

Clean the front plates and see what wets first. The oval plate on the right has a one-use gasket; the triangular one has a seal and a drain notch. Also look at the small two-bolt cover for the steering pump drive on the front cover.

Worth checking

Worth doing the seal with a new runner: 33 mm crank nut, balancer off, the new seal on its sleeve. It can go in with the cover on, but there is no inner stop, so don't drive it in too far.

plausible a seal and runner
7

The head gasket at the front-right oil feed

Oil under pressure goes from the block up to the exhaust camshaft through the head gasket at the front right. The ring round that hole can give way, and Jaguar revised the gasket for it.

How to tell

A dusty stain or weep at the head-to-block seam in front of the exhaust manifold, behind the tensioner cover, above the crank sensor; no water in the oil.

How to check

Rule out the sensor O-ring and the tensioner first. Clean it, run it and find the exact seam the oil comes from.

Worth checking

A slight weep can be lived with; thinner high-mileage oil, for example 10W30, may slow it. The cure is the revised gasket with new bolts. Jaguar time is 11 hours, so a much bigger quote is worth questioning.

plausible a head gasket
8

The rear oil gallery plug behind the gearbox

The main oil gallery ends in a plug with an O-ring held by the gearbox adapter plate. The O-ring perishes, and the oil appears at the engine-to-gearbox joint only while running.

How to tell

Oil coming out high at the back of the engine, running down both sides of the bell housing and smoking on the exhaust; a new head or cam cover gasket made no difference.

How to check

Degrease and rinse, run it on stands and use a bright light to find the first wet spot. Rule out the rear of the cam cover first. Shine a torch on the top of the bell housing: a thick crust there means a leak at that joint, fresh streaks mean oil running back from higher up.

Worth checking

The O-ring costs very little, but the gearbox has to come out, so do the rear main seal at the same time.

plausible an O-ring, gearbox out
9

A blocked crankcase breather

If the breather can't vent into the intake, crankcase pressure pushes oil out at the weakest seals.

How to tell

Leaks that keep coming back after new gaskets, at the cam cover or the rear of the block.

How to check

Look at the small hose from the cam cover to the intake elbow; it can collapse inside.

Worth checking

Worth trying a new breather hose before another gasket.

unlikely a hose
10

Power steering fluid, not engine oil

The steering pump and its hoses sit right in the path of an engine leak. A pump shaft seal can blow fluid back onto the exhaust.

How to tell

Red fluid, or a level that drops in the steering reservoir rather than on the dipstick.

How to check

Hose the pump area clean, check the reservoir clamp and the hose O-rings, and watch which level falls.

Worth checking

Fix the steering leak: pump seal, hose or clamp.

unlikely free to check
02

The order to check them in

The point of the order is money: each step either rules a cause out or makes the next one worth doing. Green is free, amber costs a little, red is the one to arrive at last.

1

Clean it and find the first wet spot

Degreaser and water, then run it on stands with a bright light. Oil runs back and down, so the lowest drip is rarely the source. A sheet of paper overnight shows where it lands.

free
2

Check it is engine oil

Red fluid is steering or gearbox. Watch which level drops.

free
3

Under the oil filter housing

The bypass block O-rings, the filter seal and the dipstick tube hose. Best done with an oil change.

four O-rings
4

Front right of the head

Camshaft sensor O-ring and the top tensioner housing before anyone mentions a head gasket.

an O-ring or a gasket
5

Cam cover and plug wells

Loosen and re-torque to about 5 Nm in sequence; look into the plug wells. Check the breather hose.

free to re-torque
6

Sump bolts

Feel along the bolts above the crossmember with the engine running.

sealant
7

Then the big jobs

Front-right seam: head gasket. Engine-to-gearbox joint: gallery plug O-ring and rear main seal together.

a head gasket or gearbox out
04

What it usually isn't

Don't spend money here first:

Oil sitting round the cams under the cover: the tappets run in it by design.
An oily film inside the inlet manifold: breather vapour is normal on this engine.
The head gasket for a leak at the back of the engine: a new one won't stop it.
The rear main seal as a first guess: the gallery plug next to it and the cam cover are more likely.

If none of this finds it:

If none of this finds it: oil sprayed from a hose or pressure line can land far from where it starts, and a pinhole that opens only hot leaves little stain at its origin.

None of these sound like your XJ6 / XJR?

Describe what yours does and what has already been replaced. The Doctor works through the same cases against your symptoms and model year, and tells you which check to do first.

05

On jagaux.com

Ratings, fuse numbers and torque figures vary by model year and market. Read the legend on your own car before pulling anything, and use the figures in the manual for your car, not the ones in a video.

06

More Jaguar XJ6 / XJR faults

oil-leak

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