Jaguar XJ6 / XJRX300 · 1995-1997 · AJ16 3.2 and 4.0 six-cylinder, XJR supercharged; Sovereign, Vanden Plas and Daimler six
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Jaguar XJ6 (X300) Cranks But Won't Start

On the X300 a healthy starter with no catch is usually the crankshaft position sensor, the ECU plug it feeds, or the fuel pump relay. I'd watch the rev counter while cranking and listen for the pump at key-on before buying anything; if it last ran for only a few seconds, it's simply flooded.

13likely causes

How bad is it · Garage, carefully

Stranded rather than unsafe, but it may cut out on the move

Crank sensor, relay and ECU plug faults often start as cutting out while driving. Once it has refused to start, don't trust it in traffic until the cause is found.

Jagaux Doctor · typical causes and checks — not a diagnosis of any one car jagaux.com/doctor/cases/xj-x300/cranks-but-wont-start/

Get a diagnosis for your XJ6 / XJR

This page covers the usual causes. The Doctor works on your car: describe what it does and what has already been replaced, and it narrows these down to your symptoms, model year and fuse layout — which check to do first, and what not to buy yet.

This page lists the usual causes — it is not a diagnosis of your car.

Which one applies to yours depends on your symptoms, your model year and what has already been done to it.

01

Likely causes, most common first

Read the check cost before the odds: a free check that rules a cause out beats a likely guess that costs money.

1

The crankshaft position sensor

It sits behind the crank pulley and reads the timing ring. Its fine-wire coil cracks with heat and vibration, so it fails hot and intermittently and stores no code of its own. No pulses, no spark and no fuel pump.

How to tell

The rev counter stays at zero while cranking, or it won't restart hot and then starts next morning.

How to check

A healthy one reads about 1,300 ohms, but a sensor can measure right and still fail. A needle that moves while cranking is a good sign, not proof. P0727 points this way.

The fix

A new LHE1640AA with its lead tied clear of the belts. A cheap generic one is fine; at 100,000 miles or ten years I'd just replace it.

likely a sensor and half an hour
2

Fuel pump relay, injector relay and their fuses

The ECU earths the pump relay for a second or two at key-on, then only while it sees crank pulses. Relay contacts arc and carbon up, the socket can push out of its frame, and a blown fuse to the injector relay kills all six injectors.

How to tell

No short buzz from the rear at key-on, no fuel at the rail, or it cuts out on the move and restarts after a few minutes.

How to check

Pull the relay and bridge the two big pins, 30 and 87, through a 15 A fuse: if the pump runs, the pump is fine. Then look for the key-on pulse on 86 and an earth on 85. Test fuses with a meter, not by eye.

The fix

Clean the contacts or fit a new relay, reseat a loose socket, replace the blown fuse. The pump relay is usually in the boot box on a green base, but on some cars it's in the right-hand footwell box; the XJR has two.

likely a relay, a fuse or free
3

Corroded pins in the engine ECU plug

The ECU sits low in the right-hand footwell and water from blocked sunroof drains runs onto its black plug. The crank sensor input pins rot first, so it looks exactly like a dead sensor.

How to tell

Starting gets harder over weeks, the rev counter is dead while cranking, and a new crank sensor helps for a week or not at all.

How to check

Unplug it and look at the pins themselves, including under the inserts on top. Dust on the harness hides the damage.

The fix

A new connector or new pins rather than cleaning, or a known-good ECU swapped in to prove it. Clear the sunroof drains so it doesn't come back.

likely free to look; a connector or a used ECU
4

Fuel hose off the pump inside the tank

The pump outlet hose or its clip lets go inside the tank. The pump hums as normal but nothing reaches the engine.

How to tell

Drove normally, then cranks fast and won't fire, with the pump audible and the rev counter moving.

How to check

There's no ready test valve: put a gauge on the rail with an adapter, or crack a line at the engine; it should hold about 40 psi. A hiss at the filler cap proves nothing.

The fix

Drop the tank and refit the hose and clip, or fit a new pump with a flared outlet. On the XJR check the primary pump feed at the Y-pipe; check new lines and O-rings before refitting.

plausible a tank drop
5

Flooded after a very short run

The AJ16 runs very rich for the first seconds of a cold start. Switch off then and the plugs are wet and the bores washed. Pressing the pedal while cranking makes it worse.

How to tell

Last time it only moved a few feet, it smells of petrol, or it fired once and died.

How to check

Think back to the last run before buying anything.

The fix

Charged battery, pedal flat to the floor and crank for about 20 seconds (full throttle cuts the injectors), then ease to about a fifth and release when it fires. Afterwards never switch off a cold engine within a few minutes.

likely free
6

Several weak ignition coils

The AJ16 will run roughly on four of six coils without a code. With more of them dying it simply won't catch. Counterfeit coils fail early.

How to tell

Cutting out and misfires before it stopped starting; a new crank sensor changed nothing.

How to check

Lift one coil off the cam cover, still plugged in, put a spare plug in it and earth the plug on the engine, not the cam cover. Crank and watch for a spark.

The fix

A full set of good-quality coils, with the worn screw holes repaired with inserts.

plausible a set of coils
7

Weak battery or a loose main feed at the battery

The ECU needs steady voltage while the starter pulls hard. The two 250 A main fuses and their spacers on the battery positive work loose and drop it under load.

How to tell

Worse in the cold, after standing, or relays chatter while cranking.

How to check

Wiggle the positive cables at the main fuses in the boot. Load-test the battery; a voltage reading alone isn't enough.

The fix

Clean the studs and spacers and refit the fuses tight, or a new battery.

plausible free to tighten
8

Long cold cranks: a gummed throttle body or the wrong plugs

Oily grime in the throttle body and idle valve upsets the cold-start mixture, so the engine behaves as if flooded.

How to tell

Cranks four or five seconds before firing on cold mornings, then a slight misfire; fine hot.

How to check

Take the intake off and look inside the throttle body, idle valve and airflow meter.

The fix

A proper clean of all three. A change of plug type is worth trying if it persists.

plausible carb cleaner or a set of plugs
9

Cam sensor housing out of line

The cam sensor lives in a round housing with a sight window, separate from the crank sensor. If it shifts, the ECU can't find which stroke it's on.

How to tell

Fires only on the second or third attempt, or spins five to ten seconds before catching; the dot on the housing doesn't line up with its window.

How to check

Look through the oil filler while cranking: if the cam turns, the engine is turning. Then check the alignment mark.

The fix

Reseat the housing on its mark. A sensor fitted 180° out needs re-timing.

unlikely free
10

The airflow meter

A faulty meter sends a reading that stops the engine from holding a start, even with good fuel, spark and crank signal.

How to tell

Idle went erratic and stalled for days first; now it fires for a second and dies.

How to check

Unplug the meter and try again. If it starts, even roughly, that's your answer.

The fix

A new meter, then a battery-off relearn if the idle sits high afterwards.

unlikely a used or new meter
11

Water or rust in the fuel

A blocked drain under the filler flap lets rain sit by the tank. Rust gets into the fuel and the filter breaks up; in winter, water freezes in the lines.

How to tell

Won't restart hot, or won't start in a hard frost and then cures itself.

How to check

Open the fuel filter and clear the filler drain.

The fix

Filter, regulator, rail and injectors cleaned or replaced and the lines blown through. A fuel-system water remover is worth trying in winter.

unlikely a filter, or the fuel rail
12

The fuel non-return valve losing prime

If the valve leaks, the rail drains overnight and the short key-on prime isn't enough to refill it.

How to tell

Long crank after standing, or it fires on the second turn of the key.

How to check

Turn the key on and off two or three times, listening for the pump each time, then crank.

Worth checking

Worth trying the key routine first; if it helps every time, the valve is the next part to look at.

plausible free to test
13

The fuel pressure regulator

A split diaphragm either drops rail pressure or lets fuel into the intake and floods a hot engine.

How to tell

Hard hot restarts, or a smell of fuel.

How to check

Pull the vacuum hose from the regulator to the intake: wet with fuel means it's leaking.

Worth checking

A new regulator is worth trying if the hose is wet.

unlikely a regulator
02

The order to check them in

The point of the order is money: each step either rules a cause out or makes the next one worth doing. Green is free, amber costs a little, red is the one to arrive at last.

1

Watch the rev counter while cranking

About 200–250 rpm means the crank sensor is talking. A dead needle points at the sensor or its ECU pins.

free
2

Think about the last run

A few seconds of running, or a petrol smell, means flooding. Clear it with the pedal floored before anything else.

free
3

Listen for the pump at key-on

A short buzz from the rear. Turn the key on and off a few times before cranking.

free
4

Read the codes

Worth doing, but the crank sensor and weak coils often leave nothing stored.

a code reader
5

Test the pump relay and the fuses

Bridge 30 and 87 through a 15 A fuse; check the key-on pulse and the earth. Test fuses with a meter. Wiggle the main fuses at the battery.

a multimeter
6

Prove fuel at the engine

Crack a line at the rail: it should hold about 40 psi. Unplug the airflow meter and try once more.

a rag and a spanner
7

Prove spark

Coil off the cam cover, still plugged in, plug earthed on the engine.

a spare plug
8

Look at the ECU plug

Right-hand footwell. Unplug it and look at the pins; clear the sunroof drains.

free
9

Only then buy parts

Crank sensor first, as it's cheap and the usual culprit; coils or a tank drop only once the tests point there.

a sensor, coils or a pump
04

What it usually isn't

Don't spend money here first:

A new crank sensor when the rev counter moves and the pump hums — prove fuel at the engine first.
The coolant temperature sensor, as a first guess — it upsets cold starts but rarely stops one.
An old oxygen sensor code — it won't stop the engine starting.
Immobiliser code P1621 after long cranking on a flat battery — recharge and it clears.
Hot fuel boiling in the lines — that belongs to carburettor cars, not an in-tank electric pump.

If none of this finds it:

If none of this finds it in a hard frost and water gurgles in the tailpipes: check the rear silencers for a drain hole — ice can block the exhaust.
If none of this finds it and relays chatter after rain: dry the under-bonnet connectors and clean every earth point.

None of these sound like your XJ6 / XJR?

Describe what yours does and what has already been replaced. The Doctor works through the same cases against your symptoms and model year, and tells you which check to do first.

05

On jagaux.com

Ratings, fuse numbers and torque figures vary by model year and market. Read the legend on your own car before pulling anything, and use the figures in the manual for your car, not the ones in a video.

06

More Jaguar XJ6 / XJR faults

The same fault on other Jaguars:

cranks-but-wont-start

Check your VIN: exactly which car you have and which bulletins apply to it.

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