Jaguar XK8 / XKRX100 · 1996-2006 · 4.0 and 4.2 V8, XK8 and XKR
jagaux.com

Jaguar XK8 Oil Leak

On the AJ-V8 the usual source is the cam covers: tired gaskets, bolts that have lost their torque, or the plastic cover itself cracked by a bolt. I'd wipe the shield below each cover, check the bolts with a torque wrench, and only then buy gaskets; drips at the very back of the engine are a different job.

4likely causes

How bad is it · Safe to drive

Safe to drive — watch the oil level and fix it soon

A cam cover seep is slow, but the oil lands on the hot exhaust and smokes. Oil in the plug wells will short a coil and start a misfire, so don't leave it for long.

Jagaux Doctor · typical causes and checks — not a diagnosis of any one car jagaux.com/doctor/cases/xk-x100/oil-leak/

Get a diagnosis for your XK8 / XKR

This page covers the usual causes. The Doctor works on your car: describe what it does and what has already been replaced, and it narrows these down to your symptoms, model year and fuse layout — which check to do first, and what not to buy yet.

This page lists the usual causes — it is not a diagnosis of your car.

Which one applies to yours depends on your symptoms, your model year and what has already been done to it.

01

Likely causes, most common first

Read the check cost before the odds: a free check that rules a cause out beats a likely guess that costs money.

1

Cam cover gaskets weeping, or cover bolts gone slack

The cam covers are plastic and clamped through rubber isolators. As the isolators crush and the bolts lose their torque, the gasket stops sealing and oil creeps out along the edge, then runs back onto the exhaust manifold heat shield.

How to tell

A smell of hot oil at a standstill or after a hard run, often on the driver's-side bank near the bulkhead; a few drops on the floor. After the car has stood for weeks the first drive can bring proper smoke, though nothing shows until the engine is warm.

How to check

Wipe the edge of the aluminium shield below each cover with a tissue — an oily trail there is the cover. Then check every cover bolt with a torque wrench before ordering anything.

The fix

Often just tightening the bolts to spec stops it. Otherwise fit new gaskets, AJ8 8285 left and AJ8 8400 right, with new isolators, NCA2575CA, 14 per head, and sealant only at the joints between head and front cover. Torque 9-11 Nm, middle two bolts first, then outwards alternating top and bottom. For example under $100 in parts and two or three hours at home, against a dealer quote of about $700.

likely gaskets under $100, a few hours DIY
2

A cracked plastic cam cover

Over-tightened bolts split the plastic, and the cracks start right beside the mounting holes. A new gasket won't seal against a cracked cover.

How to tell

A burning smell that comes and goes and a few drops on the floor, with the gasket edge looking fine.

How to check

With the covers off, look closely at the plastic around every bolt hole for hairline cracks.

The fix

Renew the cracked cover, and on refitting keep to the torque figure — for example about $225 a cover fitted at an independent.

plausible about $225 a cover
3

Spark plug seals letting oil into the plug wells

Each plug well is sealed inside the cam cover. When a seal goes, oil fills the well, fouls the plug and shorts the coil — the leak shows up as a misfire, not as drips.

How to tell

A misfire on one cylinder with the check engine light, for example on cylinder 7, and an oily plug or coil boot when it comes out.

How to check

Pull the coils and look down each plug well: there should be no oil in it.

Worth checking

Worth doing together: new plug seals and cam cover gaskets, clean the wells, and fresh plugs while it's apart.

plausible plug seals, done with the gaskets
4

The rear main seal

The crankshaft seal sits between engine and gearbox, so its oil appears at the back of the engine, under the bell housing, and gets blown back over the gearbox.

How to tell

Drips from the small rubber plug at the bottom of the bell housing, or oil spread over the gearbox while the cam covers are dry.

How to check

Clean the area and look again after a drive: oil coming from behind that plug, with nothing on the covers, points at the seal.

Worth checking

Worth trying first: a high-mileage oil with a seal-swelling additive, and check the level often. The proper fix means taking the gearbox off.

unlikely gearbox out, a big labour bill
02

The order to check them in

The point of the order is money: each step either rules a cause out or makes the next one worth doing. Green is free, amber costs a little, red is the one to arrive at last.

1

Find where the oil really is

Drive it warm, then wipe the shield edge below each cam cover and the bell housing with a tissue. Oil from a cam cover hides until the engine is hot, then runs rearwards.

free
2

Check the cam cover bolt torque

Set the wrench to 9-11 Nm and go round in order, middle out. Loose bolts are the cheapest fix there is; too much torque cracks the cover.

a torque wrench
3

Look down the plug wells

Lift the coils and look for oil in the wells, especially if there's a misfire. Oil there means the plug seals go in with the gaskets.

free
4

Renew gaskets, plug seals and isolators

Remove the air box and intake, the coils and the breather tube, which pulls straight up on two O-rings. Use sealant only at the head-to-front-cover joints, clean the cover breathers, check the plastic for cracks by the bolt holes, and on early engines look at the upper chain tensioners while the cover is off.

under $100 in parts
5

If only the back of the engine is wet

That's the rear main seal. Try a seal-conditioning high-mileage oil and watch the level; the real repair needs the gearbox out.

gearbox off
04

What it usually isn't

Don't spend money here first:

Synthetic oil — Jaguar specifies it, and switching to conventional oil won't cure a cam cover leak.
The rubber plug at the bottom of the bell housing — it only covers the crankshaft locking pin hole; the oil comes from behind it.
Sealant all round the gasket — it doesn't help, and the manual only wants it at the front joints.

If none of this finds it:

If the covers are dry but there's still a hot-oil smell: look for a disconnected or buried PCV vapour hose, and the power steering hose from pump to rack.
If the back stays wet after a new rear seal: a porous block is rare but possible — with the intake manifold off, oil under the diamond-shaped plug in the valley gives it away.

None of these sound like your XK8 / XKR?

Describe what yours does and what has already been replaced. The Doctor works through the same cases against your symptoms and model year, and tells you which check to do first.

05

On jagaux.com

Ratings, fuse numbers and torque figures vary by model year and market. Read the legend on your own car before pulling anything, and use the figures in the manual for your car, not the ones in a video.

06

More Jaguar XK8 / XKR faults

oil-leak

Check your VIN: exactly which car you have and which bulletins apply to it.

Use this code to get 5% discount!

jagaux5

Your exclusive code is ready! Copy it now!

Get 5% off now!
🛒 0 items · € 0.00 Checkout →