Jaguar XJ6 / SovereignXJ40 · 1986-1994 · AJ6 2.9, 3.2, 3.6 and 4.0 six-cylinder; 6.0 V12 (XJ12, 1993-94); Daimler and Vanden Plas
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Jaguar XJ40 Belt Squeal, Crank Pulley Wobble

On the XJ40 a loud screech for the first 10-15 seconds after a cold start is very often the harmonic balancer, the rubber-bonded crank pulley, slipping on its hub, not the belt. The other common cause is an alternator belt that's too loose or too tight. I'd paint a line across the balancer before buying belts.

6likely causes

How bad is it · Garage, carefully

Drive gently and get the balancer checked soon

A slipping belt alone is a nuisance. A balancer that has let go can stop driving the water pump and alternator, and one coming apart at speed does real damage.

Jagaux Doctor · typical causes and checks — not a diagnosis of any one car jagaux.com/doctor/cases/xj40/belt-squeal-crank-pulley/

Get a diagnosis for your XJ6 / Sovereign

This page covers the usual causes. The Doctor works on your car: describe what it does and what has already been replaced, and it narrows these down to your symptoms, model year and fuse layout — which check to do first, and what not to buy yet.

This page lists the usual causes — it is not a diagnosis of your car.

Which one applies to yours depends on your symptoms, your model year and what has already been done to it.

01

Likely causes, most common first

Read the check cost before the odds: a free check that rules a cause out beats a likely guess that costs money.

1

The harmonic balancer slipping on its hub

The crank pulley is two parts bonded by a ring of rubber. With age, often past 100,000 miles, the bond lets go and the pulley slips on the hub, which screams like a belt. The engine keeps running normally, because the toothed crank sensor ring stays on the hub. It can also sound like a metallic ping rather than a screech.

How to tell

A loud screech for a few seconds after a cold start, worse after standing and with lights or A/C on; or a pulley that wobbles, or a middle pulley that clanks back and forth.

How to check

Paint or chalk a straight line from the hub across to the outer pulley. Start the engine, let it screech, stop, and look: a line that no longer meets is the answer. A slipping unit can creep back into line, so watch it while revving rather than trusting one look.

The fix

Fit a remanufactured or rebuilt balancer, or a used one with a money-back guarantee. Puller holes are 5/16-18 SAE, the bolt takes a 33 mm socket and about 150 lb ft, and it sits on a Woodruff key; fit a new front seal (EAC7954) while it's off. Note which way round the crank sensor ring goes: fitted backwards it grinds into the engine. Thin super glue run into the rubber seam has quietened a slipping unit as a stopgap.

likely a rebuilt or used balancer
2

Alternator belt too loose, or too tight

The alternator belt carries the biggest load right after a start, recharging the battery. Too loose, it slips and the alternator stops turning; too tight, it squeals too and wears the bearings. New belts also stretch in their first miles.

How to tell

A squeal on start-up that fades after 10-15 seconds, worst after the car has stood; the battery gauge shows no charge while it squeals.

How to check

Mist water onto the belt with a spray bottle: if the noise changes, it's the belt. Check deflection against the book, just over a quarter of an inch on the longest run.

The fix

Set the tension to the book figure, not tighter. The adjuster can be reached from below without removing anything, with a stubby or crow's-foot spanner; taking the fan and clutch out with the shroud gives more room.

likely free
3

The power steering pump

A pump low on fluid or wearing out squeals at start-up through its belt, or gives a muted buzz that follows the revs.

How to tell

Squeal or buzz that changes with engine speed and with steering load.

How to check

Check the reservoir level first; a low level alone makes noise.

The fix

Top up and look for the leak; if the noise stays, a rebuilt pump.

plausible a rebuilt pump
4

A glazed, worn or contaminated belt

An old belt goes hard and shiny and slips under load; a worn V-belt bottoms in the groove and loses grip. Coolant dripping on the belt makes it squeal until it dries off.

How to tell

Noise under load right after starting that tightening doesn't cure; green residue on the belts or pulleys.

How to check

Look at the belt flanks and at the pulleys for residue, and around the water pump and hoses for a leak.

Worth checking

Worth trying: new belts of good quality, tensioned to spec, with clean pulleys. Belt dressing and lubricant tend to make slipping worse.

likely a set of belts
5

A seized fan clutch on cars with an engine-driven fan

Up to about 1992 the XJ40 has a belt-driven fan with a viscous clutch. A seized clutch drags the fan at full speed and the belt slips, which mimics a bad balancer. Later cars with electric fans don't have this.

How to tell

Screech at start-up and again at high revs; a cold fan that won't freewheel.

How to check

Engine off and cold, spin the fan by hand: it should turn freely for only three or four blades.

Worth checking

Worth trying: replace the fan clutch.

plausible a fan clutch
6

A water pump or alternator bearing

A bearing can screech with no leak and no play you can feel, and a stiff unit drags its belt into slipping.

How to tell

A screech the balancer line and belt checks don't explain; low voltage with the noise points at the alternator.

How to check

Take the belts off one at a time and run the engine briefly. Turn the water pump and alternator by hand with the belt off, feeling for grit or end-play.

Worth checking

Worth trying: replace the unit that reproduces the noise by hand.

plausible a pump or an alternator
02

The order to check them in

The point of the order is money: each step either rules a cause out or makes the next one worth doing. Green is free, amber costs a little, red is the one to arrive at last.

1

Paint a line across the balancer

Hub to outer pulley, then start, screech and look. Moved line: the balancer.

free
2

Spray water on the belts

A change in the noise puts it on the belt. Load the alternator with lights and radio for a few minutes before a start to provoke it.

free
3

Set the alternator belt tension

To the book figure, not tighter.

free
4

Belts off one at a time

A/C and air pump belts first. On cars with an air pump, unplug its clutch connector to see whether it loads the belt at cold start.

free
5

Spin each pulley by hand

Water pump, alternator, fan clutch: grit, play or drag.

free
6

Replace the balancer or the worn part

A rebuilt or used balancer, with a new front seal.

a balancer
04

What it usually isn't

Don't spend money here first:

The alternator itself, when a replacement leaves the squeal unchanged.
A blowing exhaust manifold gasket can sound like a cold-start belt noise; it eases when warm and grows with throttle.
A starter that hangs on briefly after starting can also squeal; listen at the starter with a stethoscope.

If none of this finds it:

If none of this finds it: on the V12 the belt tensioner pulley can fail with a metallic squeal in cold weather.

None of these sound like your XJ6 / Sovereign?

Describe what yours does and what has already been replaced. The Doctor works through the same cases against your symptoms and model year, and tells you which check to do first.

05

On jagaux.com

Ratings, fuse numbers and torque figures vary by model year and market. Read the legend on your own car before pulling anything, and use the figures in the manual for your car, not the ones in a video.

06

More Jaguar XJ6 / Sovereign faults

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